BAMA: Advancing Robotic Rehabilitation with Xometry’s Manufacturing Support

BAMA Technology is one of Turkey’s leading medical device manufacturers in the field of robotic rehabilitation systems. Working with Xometry for the high-precision mechanical parts it needs for its devices such as RoboGait and FreeGait, BAMA manages many production processes including CNC machining, sheet metal fabrication and dozens of surface finishes from a single platform, gaining quality, speed and communication advantages.
Video case
Industry
HealthcareRobotics
Country
flag

Turkey

Use case
High-Volume ManufacturingProcurementPrototypingR&D
Technology
3D PrintingCNC MachiningSheet Metal Fabrication
Materials

Aluminum 6061, 5054, 7075, Stainless Steel 303 and 304, Steel 42CrMo4 and S235JR, Plastics: POM, Nylon, and ABS

Finishes

Bead blasting + anodising, hard anodising, white alodine coating, electro-galvanising, electropolishing, powder coating, and custom RAL coatings

Product

Robotic rehabilitation systems

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Almost 90% of the mechanical components used in our robotic rehabilitation devices are produced via Xometry. From pricing to tolerances, communication throughout the process has been fast and efficient.

Hasan Aslan Mechanical Engineer BAMA

Turkey’s First Developer of Robotic Rehabilitation Systems: BAMA

Founded in Ankara in 2010, BAMA Technology is the first and only local manufacturer of robotic rehabilitation systems in Turkey. With its R&D center located in ODTÜ Teknokent and its production facility in OSTİM, the company runs both product development and manufacturing in parallel. BAMA, certified to ISO 13485:2016 standards, successfully positions its CE-marked products in both domestic and international markets.

RoboGait – High-Tech Gait Rehabilitation in Clinical Settings

RoboGait is a robotic rehabilitation system that helps patients regain walking ability after conditions such as stroke, brain injury, spinal cord injury, or other neurological disorders. The system electromagnetically replicates the natural gait pattern and uses real-time data analytics to personalise therapy. It comes in both adult and pediatric versions and features a modular structure adaptable to patient needs.

A large portion of the precision CNC-machined parts used in this sophisticated system are manufactured through Xometry. Especially in moving and high-precision components, Xometry’s global manufacturing network ensures the required surface quality, rigidity, and accuracy are consistently achieved.

BAMA Robogait

FreeGait – A Lightweight, Adjustable Exoskeleton for Mobility

FreeGait is an active, motor-driven exoskeleton system designed to support the mobilisation of individuals who have partially or completely lost the ability to walk. With adjustable femur and tibia lengths, hip width, and patient-specific connectors, the system accommodates a wide range of body profiles.

This medical device delivers both lightness and durability to support ergonomic performance—made possible by the high-performance components produced with Xometry.

FreeGait Exoskeleton System

A Trusted Manufacturing Partnership Spanning Over 4 Years

The collaboration between BAMA and Xometry Türkiye began over four years ago. Today, around 90% of all machined components in the RoboGait device are sourced through Xometry. This partnership goes beyond cost efficiency—it is reinforced by consistent quality, clear communication, and reliable engineering support.

Close coordination with Xometry’s Istanbul office ensures fast turnarounds for revisions and tolerance checks on critical parts.

Some of the CNC machined parts produced by Xometry for BAMA technology
Some of the CNC machined parts produced by Xometry for BAMA technology

Global Quality, Local Speed: A Partnership That Makes a Difference

In medical devices like RoboGait and FreeGait, surface quality is critical not just for aesthetics but for performance. For parts in direct contact with patients or involved in movement, homogeneity, corrosion resistance, and durability are essential.

BAMA, which previously struggled to achieve this level of quality with local suppliers, gained access to an expansive range of surface finishes and production processes through Xometry’s network in Turkey, Europe, and Asia.

Components used in RoboGait underwent various finishes including bead blasting + anodising, hard anodising, white alodine coating, electro-galvanising, electropolishing, powder coating, and custom RAL coatings. These finishes were applied to metals like Aluminum 6061, 5054, 7075, Stainless Steel 303 and 304, and Steel 42CrMo4 and S235JR—as well as plastics like POM, Nylon, and ABS.

Process Versatility: End-to-End Sourcing on a Single Platform

Parts manufactured via Xometry include chain lock blocks, positioning shafts, brake interfaces, mounting blocks, pelvic module components, hip motor housings, and bearing assemblies.

These parts were produced using CNC milling and turning, as well as sheet metal fabrication processes like laser cutting, press braking, and welding.

In addition, Xometry’s MJF and FDM 3D printing services have been used over the years for prototyping and design verification phases.

Robogait - BAMA
Robogait – BAMA

Reliable Planning & On-Time Delivery

In medical device production, timing is not just a matter of scheduling—it directly affects quality, safety, and reliability.

With Xometry Türkiye, BAMA can plan manufacturing with precise lead times and react quickly in urgent needs. The team emphasises that deliveries are always made on time and at the expected quality, helping them maintain seamless production.

Looking Ahead: New-Generation Rehabilitation Systems

BAMA Teknoloji continues to develop next-generation rehabilitation systems, and components of these new devices will also be produced through Xometry. Especially during the prototyping phase, Xometry’s fast turnaround times and engineering support significantly reduce the time required to move from design to production.

For more, visit the BAMA website: https://www.bamateknoloji.com/tr

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